Self Mailer Finishing Systems

Inline Self Mailers Using the BSR Rotary Diecutter

The BSR Rotary Diecutter works well for heavy stock self mailer.  Multiple up layouts on the sheet are die-cut with clean, nick-free edges, then delivered in a shingled stream to the delivery table using the Basic model, or transferred inline to the folder gluer table using the Full Model.  Speeds up to 8,000 sheets per hour are possible on the BSR Basic Model and 12,000 sheets per hour on the full version.  Labor is reduced to a minimum because there are not additional steps to remove the scrap or to grind off nicks.  Machine uptime is at a high level due to the short makeready times for hanging magnetic rotary die plates and setting up the programmable stripping unit.  Because of the short makeready and high speed capability, the BSR can fit into the fast paced digital print world or be comfortable in the high volume offset world.

The MBO Group’s Direct Mail Finishing Systems feature modules from MBO, Bograma, and specialty finishing experts, Herzog+Heymann. By combining the versatility of the Herzog+Heymann mailing table with the speed and precision of the MBO web-finishing equipment, this solution gives customers the ability to produce a huge range of direct mail products that help them differentiate their products from everyday pieces. Card affixing, tipping, plow folding, gluing, and die cutting can all be incorporated to produce a simple direct mail piece or an elaborate variable content, pop-up self-mailer!

Highlights of the Self Mailer Finishing System

  • MBO’s modular approach allows printers to swap units in and out for a wide range of job requirements
  • Inline die cutting and waste removal at speeds up to 12,000 sheets/hour
  • Plowfolding, camera inspection, variable printing, and glue application systems are all compatible with this solution
  • Can be configured for cut sheet or web fed production

Cut Sheet Production System Generally Consists of:

Technical Specifications

BSR Inline With Folder Gluer Sales Sheet
BSR550 Servo Full Version Diecutter Brochure
BSR550 Basic Version Diecutter Brochure