Roll Fed Direct Mail & Letter Fold Production

MBO’s high speed letterfold system is the core configuration of MBO’s Roll-Fed Web Finishing Platform. It is the most widely used roll to fold solution in the commercial print market, targeting the marketing, advertising, direct mail, self mail and specialty segments. The design
concept integrates the capabilities of the of proven MBO buckle folder technology to the web finishing market. The system can adapt to most any format letter, 1-up or 3-up, 2 page to 4 page, with or without chip-out and in newsletter or looseleaf layouts. In-line trimming, scoring, gluing and gatefolds are possible. With a maximum web speed of 824fpm, 4” to 80” cutoff capability, and low labor requirement, there is no better way to finish your mail piece directly from the roll.

MBO’s finishing lines are modular to allow for future growth and changing market needs. Modules with dynamic perforating, dynamic scoring, web plowing, sheet plowing and split and merge are all available for greatly enhanced final products. MBO finishing systems give you the ability to produce mail pieces that stand out from the crowd and secure more conversions..  Click here for more info

General Specifications “At-A-Glance”

  • Roll Diameter Maximum:       1320mm (52”)
  • Web Width Minimum:            150mm  (6”)
  • Web Width Maximum:            520mm (20.5), 572mm (22.5″), 762mm (30″)
  • Web Speed Maximum:            250m/m (824fpm)
  • Paper Stock Range:                 40 gsm to 250 gsm
  • Smallest Fold Length:            60mm  (2.4”)
  • Max Folded Width:                 Up to web width
  • Max Number of Folds:           6 Buckles in main parallel unit
  • Max Stacks Across:                3 Up or 4 up dependent upon web width and delivery

Optional Modules

  • MBO DPS 60 Dynamic Perf & Score Unit (up to 22.5″ web width only)
  • MBO FC 23/30 Flood Coater for Aqueous or UV coatings
  • MBO A80 automatic stacking delivery
  • Palamides delta or gamma automatic banding delivery
  • CoBo-Stack Robotic Palletizing delivery
  • Glue Systems
  • Additional buckle or knife folders

Technical Specifications

Rollfed Finishing Solutions Brochure

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