Playing Cards, Post Cards, Game Cards

Using the BSR Rotary Diecutter

The BSR Rotary Diecutter works well for all types of cards.  The quality of the dies is excellent for keeping each card the same size.  Rounded corners, square corners and contoured edges are no problem.  Multiple up layouts allow for entire decks of cards to be cut at the same time.  Each card has a clean, nick-free edge.  Most post card and larger size work can be delivered in a shingled stream or automatically banded in bundles depending on the specific type of product.  The scrap matrix is stripped away, along with any internal hole slugs for things like hanger holes or windows.  Speeds up to 8,000 sheets per hour are possible on the BSR Basic model and 12,000 sheets per hour on the full version.  Labor is reduced to a minimum because there are not additional steps to remove the scrap or to grind off nicks.  Machine uptime is at a high level due to the short makeready times for hanging rotary die plates and setting up the programmable stripping unit.  Because of the short makeready and high speed capability, the BSR can fit into the fast paced digital print world or be comfortable in the high volume offset world.  For the specific application of Playing Cards and Gaming Cards, we have a custom made card deck stacking unit that can integrate to a third party cellophane wrapper.

Features and Benefits:

  • Single step process reducing labor and shorter turn times
  • Nick free edges for the highest product quality
  • Short makeready for more machine uptime
  • Repeatable die changes for recurring jobs
  • B2 format to allow digital and offset sheet work
  • Modular design for flexibility and configuration scaling

This Solution Generally Consists of…

  • BSR 550 Servo Rotary Diecutter Full Version
  • Various Deliveries
  • UEB 550 Stripping Unit
  • Specific for Playing Cards:  ACC Deck Stacking Unit
  • Economical Version:  BSR Basic Rotary Diecutter

Technical Specifications

BSR550 Servo Rotary Diecutter Brochure
BSR Basic Rotary Diecutter Brochure
BSR 550 Rotary Die Cutter- CR80 Card Production
Robotic Card Stacking

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