BOOKLETS AND LABELS

Booklets are a challenge using equipment not specifically made for the challenges of thick, high page count products that usually have tabs to get in the way. Our systems are made to meet the goals of each customer taking into consideration the maximum number of pages, page jump acceptance, glue patterns, press print sizes, minimum fold lengths, edge trims, gutter trims and delivery requirements. These systems draw on many of H+H’s specialty components to make sure that glue lines are placed straight, folds match to the perf patterns, tabs are preserved, and trims are kept square. At the same time the systems are amazingly flexible and scalable. Our current focus is on makeready reduction and productivity enhancement. The new features within each module are designed to get jobs on and off the machine quicker and maximize the machine uptime. Booklets up to 80 pages are possible, with or without tabs and in multiple up layouts.

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The Herzog+Heymann KL 90 Panel Outsert Line is the production solution for producing glued outserts efficiently, cost-effectively and therefore profitably. The concept is based on the expertise from decades of experience in the field of minimum-size folds and provides the optimal entry into outsert production with a price/performance ratio unique on the market.

Depending on the job structure and job volume, the outsert line can be equipped with a continuous feeder or a flat pile feeder. To maintain reliable processing and continuous production – even with very thin papers – ultrasound double sheet control is installed in both feeder types as standard.

Optional mix-up inspection using a camera system and optional glue application control in the knife folding unit also increase production reliability.

To produce even flatter end products, the optional water-scoring system for fold preparation can be integrated into the first folding unit. This gives a further productivity increase as more products can be packed into the cartons and trays, which has a noticeably positive effect on the subsequent production stages.

BOOKLET SYSTEM FEATURES AND BENEFITS

Diecut tabs and/or running perf lines for each fold made prior to the folding process
Continuous feeder or pile feeder available to match production environment
Glue System (1 line for 2 wide / 2 lines for 4 wide) with glue detection prior to first fold
Gluing from the top to reduce misting and spray issues
Up to 16 plate folder is common to roll fold glued booklets
Transfer units and rejection gates after process steps remove glue problems, wrong sheets, bad folds, etc.
Machine heights are kept at higher, operator friendly levels to reduce injury
Spine down delivery to preserve tabs
Higher machine throughput compared to legacy machine systems
2 wide or 4 wide panel layouts possible for increased page counts

T50 BUCKLE FOLDER

BOOKLETS AND LABELS

BOOKLET SYSTEM FEATURES AND BENEFITS

TECHNICAL SPECIFICATIONS